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Tech Breakdown and Methods to Succeed: Ionic Hybrid Help Materials


Supporting engineering-grade filament has been tough with no assist materials devoted to larger temperature 3D printing. Ionic goals to unravel that.

Posted on September 4, 2019

by

Alec Richter

Ionic Hybrid Help Materials has been formulated to be the perfect selection for supporting useful, temperature resistant 3D printing supplies. Efficiently printing high-quality, intricate useful components has at all times relied on assist scaffolding. Historically 3D printing utilizing the identical materials as your completed half works, however there are limits to its use; inside, onerous to achieve cavities or clean undersides are almost unimaginable to work with. It’s now commonplace to make use of a second extruder to make the most of a assist materials that may be dissolved away or trivially faraway from these inside surfaces can obtain the specified end in your 3D printed components. 

Larger Temperature 3D Printing

The trade customary for supporting PLA 3D prints has been PVA; their related printing temperatures means it sticks to PLA, it prints simply, and once you want it to it dissolves away cleanly utilizing simply water, however the identical couldn’t be mentioned for high-temperature supplies. Ionic Hybrid Help has been developed to be paired with nylon, together with NylonX and NylonG, because of its larger printing temperature, so helps stick higher to the printed components and don’t warp or soften away like different assist supplies would possibly. Different supplies with an identical printing temperature like ABS, PETG, RYNO, or TPU all print exceptionally nicely with it as nicely. 

Larger temperature printing means appropriate with NylonX and NylonG.

Dissolvable

Due to the chemical make-up of Ionic, after it’s printed it’s going to fully dissolve in common faucet water. The place different supplies could require a chemical bathtub and cautious disposal, Ionic can safely be disposed of down the drain. With out the flexibility to dissolve helps, some components can have inner cavities that may’t have their helps cleaned out or depend on the 3D print popping out okay at greatest. 

Ionic supports can be dissolved in tap water

Ionic helps may be dissolved in faucet water

Breakaway

Ionic is a “Hybrid” Help Materials that means not solely is Ionic dissolvable, but it surely additionally behaves as a  breakaway assist materials – it may be eliminated out of your printed half with regular instruments too. Earlier than you got down to soak your completed 3D printed half to dissolve the helps, break off most of it to chop down on the post-processing time of your 3D prints. Then you may dissolve the remainder within the onerous to achieve locations and wherever it’s pressed in opposition to the printed half, to keep away from damaging it with removing instruments.

Ionic Hybrid Support Material - dissolvable and breakaway.

Ionic Hybrid Help Materials – dissolvable and breakaway.

Actual World Purposes

Most will wish to use Ionic Help Materials particularly with a twin extrusion setup and if 3D fashions have steep overhangs or inner geometry that may’t be reached by instruments. Manifolds, brackets, jigs, fixtures, actually something that must be 3D printed in a useful materials and desires the assist to again it up is what Ionic is designed for.

Real world uses includes so many different objects it's difficult to list them - things like jigs and fixtures with steep overhangs are perfect for Ionic.

Actual world makes use of consists of so many various objects it is tough to listing them – issues like jigs and fixtures with steep overhangs are good for Ionic.

{Hardware} Concerns

Whereas Ionic doesn’t require you to have an all-metal hotend, if the fabric you might be utilizing as your construct materials does, then it is suggested to make use of one for Ionic as nicely; for greatest outcomes, Ionic needs to be printed as near the identical temperature because the construct materials, whereas nonetheless inside the printing temperature vary. The temperature vary for Ionic is between 230°C and 250°C for the nozzle, and 60°C to 90°C for the print mattress. That is what permits it to be paired with many various filaments, because the print settings are very accommodating for lots of various supplies. Ionic dissolves in water, which suggests it’s additionally very hygroscopic, in order you’ll do with any filament that drinks up water from the air like nylon or PVA, make sure you dry it earlier than you begin printing utilizing a vacuum oven or alternatively use a PrintDry Filament Drying System to dry it out and hold it dry whilst you’re 3D printing.

Dry Ionic filament before use for best results.

Dry Ionic filament earlier than use for greatest outcomes.

Put up Processing

To make submit processing a bit simpler, begin by breaking off any of the straightforward to achieve or giant sections of helps to chop down on time wanted to dissolve all the pieces. The best removing course of has one thing to agitate a shower of heat faucet water, utilizing a pump to flow into the water, but it surely’s not required; it simply speeds issues up. Use a container that’s considerably bigger than the 3D printed half; the water will get saturated over time and desires altering to proceed dissolving helps, for greatest outcomes use a big container to forestall altering the water too typically.

Use a container significantly larger than your supported part to prevent the water from getting oversaturated too quickly.

Use a container considerably bigger than your supported half to forestall the water from getting oversaturated too shortly.

Supporting superior, high-temperature supplies is a breeze with the assistance of Ionic Hybrid Help Materials. Ionic is obtainable in each 1.75mm and 2.85mm diameters so you may get printing irrespective of the twin extrusion setup you may have. To order your spool right now, take a look at the gathering: right here.

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